services / Custom Casting

Custom casting Service

Casting offers unlimited freedom in design and material choices. Matson is specialized and experienced in supplying high-quality custom castings together with a broad range of secondary operations like machining, surface treatment and etc. per our customers’ specific requirements. To eliminate any potential failure, we apply AutoCad, Pro/E and Solidworks for pattern development and Magmasoft for casting process evaluation prior to tooling development. To achieve castings with complex configuration, we use water soluble and ceramic cores. Typical applications can be found in the valve, pump, automotive, food industry, architecture and etc.

Sand Casting

Sand casting - a casting method for producing castings in sand molds. Steel, iron and most non-ferrous alloy castings can be obtained by sand casting. Because the molding materials used in sand casting are cheap and easy to obtain, and the mold manufacturing is simple, it can adapt to the single piece production, batch production and mass production of castings. For a long time, it has been the basic process in casting production.
  1. Casting material: various materials
  2. Casting Weight: tens of grams - tens of tons to hundreds of tons
  3. Casting structure: simple
  4. Production cost: low
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Investment Casting

Precision casting refers to the general name of the process of obtaining accurate size castings. Compared with the traditional sand casting process, the casting size obtained by precision casting is more accurate and the surface finish is better. It includes investment casting, ceramic mold casting, metal mold casting, pressure casting and EPC.

Precision casting has a wide application range, is not limited by the complexity of casting size, thickness and shape, and the production mode is convenient.

Precision casting can use a wide range of materials, including steel, iron, aluminum, copper, gold, silver and their alloys. Compared with ordinary forging method, it consumes less.
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Die Casting

Die casting is a metal casting process. Molds are usually made of higher strength alloys, which is somewhat similar to injection molding. Most die castings are iron free, such as zinc, copper, aluminum, magnesium, lead, tin and lead tin alloys and their alloys. Depending on the type of die casting, it is necessary to use cold chamber die casting machine or hot chamber die casting machine.
      The cost of casting process is generally only used for mass production. Die casting is especially suitable for manufacturing a large number of small and medium-sized castings, so die casting is the most widely used in various casting processes. Compared with other casting technologies, the surface of die casting is smoother and has higher dimensional consistency.

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All Types of custom casting service to Support Your Project and Business!


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capabilities

Specification Process
Possible Material
Material Standard
Weight
Casting Dimension Tolerance
Secondary Operation Surface Treatment International Practice
and Standard
Investment Casting Carbon Steel American ASTM Standard,
Germany DIN Standard,
Japanese JIS Standard,
AISI
0.60lb – 500lb CT5 - CT6 grade CNC machining,
Welding,
Hydro Test,
Dynamic Balancing
Chrome Plating,
Zinc Plating/HDG,
Nickel Plating/ENP,
Polishing/Oxidization,
Paint/Powder Coat/Ecoat
ISO9001:2015,
PED 2014/68/EU,
IATF 16949
Stainless Steel
Titanium
Tool Steel
Sand Casting Ductile Iron >= 0.1lb CT5 - CT6 grade
CT8 - CT9 grade
Grey Iron
Non-ferrous Metal
Die Casting Aluminum 0.01lb – 100lb CT5 - CT6 grade
CT6 - CT7 grade
Magnesium Alloy

product center

Types of Project We Supply Parts for: Valve Manufacturing,
Pump Manufacturing, Pipe Fitting, Hydrant, Motor Housing, Heavy Truck/Forklift.

Processes Of Green Sand Casting

Sand mixing line
OP1.Sand Mixing
Sand inspection
OP2.Sand Inspection
Sand casting pattern making
OP3.Molding
Raw material agent
OP4.Pig Iron Storage
Material Melting
OP5.Smelting Operation
melted_material_sample_taking
OP6.Test Bar Being Poured
Sample Component Inspection
OP7.Chemical Tested By Spectrum
sand casting pouring
OP8.Pouring
Sand casting stream inoculation
OP9.Spheroidization
air cooling
OP10.Pouring Complete
sand shake out
Op11.Shot Blasting
remove gate
Op12.Gating Removal
casting_part_grinding
OP13.Grinding
casting parts sand blasting
OP14.Final Shot Blasting

FAQ for custom casting service

1. What is your payment term ?

T/T, L/C, Western Union, PayPal, Trade Assurance etc...

2. What is your lead time for orders ?

Normally our delivery time is 30-35 days. It also should be depend on what kind of product and the quantity you require. But if we have the products in stock, then the delivery time will be in about 10 days or less.

3. Can you send me samples then I can feel your quality ?

Yes, we could offer the sample for free charge but do not pay the cost of freight.

4. Can you accept customized orders?

Yes, any customized product is available. You can directly send us your design product draft to us, then we will discuss with our professional designers and confirm all right information to you.

5. How about your quality guarantee?

We’re 100% responsible for damage of full container goods if it’s caused by our improper package. We have very strict QC team to control the quality problem. From material to finished products, each step, our inspection man to inspect it. For each order, we will test and have the record.