Matson Custom Casting Services

Our Custom casting Services

Casting offers unlimited freedom in design and material choices. Matson is specialized and experienced in supplying high-quality custom castings together with a broad range of secondary operations like machining, surface treatment and etc. per our customers’ specific requirements. To eliminate any potential failure, we apply AutoCad, Pro/E and Solidworks for pattern development and Magmasoft for casting process evaluation prior to tooling development. To achieve castings with complex configuration, we use water soluble and ceramic cores. Typical applications can be found in the valve, pump, automotive, food industry, architecture and etc.

Sand Casting

Sand casting - a casting method for producing castings in sand molds. Steel, iron and most non-ferrous alloy castings can be obtained by sand casting. Because the molding materials used in sand casting are cheap and easy to obtain, and the mold manufacturing is simple, it can adapt to the single piece production, batch production and mass production of castings. For a long time, it has been the basic process in casting production.
  1. Casting material: various materials
  2. Casting Weight: tens of grams - tens of tons to hundreds of tons
  3. Casting structure: simple
  4. Production cost: low
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Investment Casting

Precision casting refers to the general name of the process of obtaining accurate size castings. Compared with the traditional sand casting process, the casting size obtained by precision casting is more accurate and the surface finish is better. It includes investment casting, ceramic mold casting, metal mold casting, pressure casting and EPC.

Precision casting has a wide application range, is not limited by the complexity of casting size, thickness and shape, and the production mode is convenient.

Precision casting can use a wide range of materials, including steel, iron, aluminum, copper, gold, silver and their alloys. Compared with ordinary forging method, it consumes less.
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Die Casting

Die casting is a metal casting process. Molds are usually made of higher strength alloys, which is somewhat similar to injection molding. Most die castings are iron free, such as zinc, copper, aluminum, magnesium, lead, tin and lead tin alloys and their alloys. Depending on the type of die casting, it is necessary to use cold chamber die casting machine or hot chamber die casting machine.
      The cost of casting process is generally only used for mass production. Die casting is especially suitable for manufacturing a large number of small and medium-sized castings, so die casting is the most widely used in various casting processes. Compared with other casting technologies, the surface of die casting is smoother and has higher dimensional consistency.

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All Types of custom casting service to Support Your Project and Business!


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Masting Casting Capabilities

Specification Casting Process
Possible Material
Material Standard
Weight
Casting Dimension Tolerance
Secondary Operation Surface Treatment International Practice
and Standard
Investment Casting Carbon Steel American ASTM Standard,
Germany DIN Standard,
Japanese JIS Standard,
AISI
0.60lb – 500lb CT5 - CT6 grade CNC machining,
Welding,
Hydro Test,
Dynamic Balancing
Chrome Plating,
Zinc Plating/HDG,
Nickel Plating/ENP,
Polishing/Oxidization,
Paint/Powder Coat/Ecoat
ISO9001:2015,
PED 2014/68/EU,
IATF 16949
Stainless Steel
Titanium
Tool Steel
Sand Casting Ductile Iron >= 0.1lb CT5 - CT6 grade
CT8 - CT9 grade
Grey Iron
Non-ferrous Metal
Die Casting Aluminum 0.01lb – 100lb CT5 - CT6 grade
CT6 - CT7 grade
Magnesium Alloy

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Types of Project We Supply Parts for: Valve Manufacturing,
Pump Manufacturing, Pipe Fitting, Hydrant, Motor Housing, Heavy Truck/Forklift.

Processes Of Green Sand Casting

Sand mixing line
OP1.Sand Mixing
Sand inspection
OP2.Sand Inspection
Sand casting pattern making
OP3.Molding
Raw material agent
OP4.Pig Iron Storage
Material Melting
OP5.Smelting Operation
melted_material_sample_taking
OP6.Test Bar Being Poured
Sample Component Inspection
OP7.Chemical Tested By Spectrum
sand casting pouring
OP8.Pouring
Sand casting stream inoculation
OP9.Spheroidization
air cooling
OP10.Pouring Complete
sand shake out
Op11.Shot Blasting
remove gate
Op12.Gating Removal
casting_part_grinding
OP13.Grinding
casting parts sand blasting
OP14.Final Shot Blasting

FAQ for sand casting service

FAQ guide for all questions on sand casting serivce , hope it help you settle your hesitation in cooperation.




1. What Is Investment Casting?

Investment casting, also known as precision casting, is an industrial lost wax manufacturing process for many metal components.

2. What Kind of Products Could be Made in Investment Casting?

Investment casting process is suitable for products less than 100kg, and it is flexible for product design, no matter how complex it is. So investment casting can make almost all the small products. For larger products, sand casting is preferred.

3. What Are the Benefits of Investment Casting?

There are lots of benefits of investment casting, such as affordable tooling cost, no quantity limitation, flexible design, a large selection of material specifications, etc. See more about the benefits of investment castings

4. What Type of Tooling is Required for Investment Casting?

A split aluminum tool or die is used to create a wax pattern, which is then coated with layers of stucco and ceramic material. Before pouring the alloy, wax will be first melted away, which is where the term “lost wax casting” originated. In other processes (forging, stamping, die casting), tooling is quite much more complex and expensive.

5. What General Tolerances can We Meet for An Investment Casting Part?

For lost wax investment castings, we can reach general tolerances CT7-CT8. And for smaller precision parts, CT5-CT6 can be available.

6. What Is the Typical Surface Finish of Investment Casting?

Good surface finish starts with the injection die and the production of a wax pattern with an excellent surface. Next, the first layer of ceramic applied to the pattern is designed to replicate extreme detail and create an interior mold surface that is very smooth and non-reactive when contacted by molten metal. As a result, surface finishes of Ra12.5-Ra6.3 are typical with some alloys producing smoother surfaces than others.

7. Is Small Quantity Acceptable for Investment Castings in Your foundry?

Yes, we do not have quantity requirements for investment castings, even if a trial order with small quantity, it is also acceptable. Besides, we can supply demands of large quantity order with annual capability of 8,000t.

8. How Does Matson Metal do Quality Control for Investment Casting Parts?

First of all, we have a district inner control system of each production process. Secondly,we are equipped with complete testing instruments, such as Spectrograph, Brinell & Rockwell hardness tester, Impect testing instrument, MT instrument, etc. Thirdly, sample will be provided before mass production. Also, for mass production, we will select some products randomly for testing. And even if there will be quality problem after delivery, we will also send replacements asap at our own costs or return parts of production payments to our customers directly.

9. Can Matson Metal Foundry Provide Machining Service After Investment Casting?

Even if investment casting can reach excellent tolerances, sometimes, for tighter dimensional tolerances, additional machining will be needed. So to supply finished products, we also have a mature machining production line.

10. What Is the Lead Time of Investment Castings?

Normally, it will take us about 20-30 working days for one off sample, and another 25-35 working days for batch production

11. What Materials Can Your Foundry Make for Investment Castings?

Matson Metal Foundry offers a wide range of alloy options for investment castings. Common materials used in investment casting are : Alloy steel, carbon steel, stainless steel, gray iron, ductile iron, Bronze, etc. We can make products following your material specifications or material compositions.

12. What is Sand Casting?

Sand casting, it is also called sand molded casting, is a metal casting process that utilizes sand as the mold material. The expression “sand casting” can likewise allude to a product created through the sand casting process. In other words, the mold is made of compressed sand.

We can also define it as a manufacturing procedure where the liquid metal is filled the superfluous sand mold hole either by gravity or forcibly, where it hardens to frame the cavity shape. According to metal casting research, 60% of metal castings are produced through sand casting. This just goes to show how this method of producing metals is very popular across all the different industries.

13. Which type of sand is used for sand casting?

Can any sand be used for sand casting? The answer is a definite no. There are specific types of sand that can be used for the process.

Various types of sand are used for casting prospects. The perfect sand should hold up under mechanical pressure yet additionally be sufficiently porous to permit gasses and steam to escape during sand casting.

The picked sand should likewise join perfect flowability levels for your application. Its moisture content ought to be correctly picked. Sand with extremely low moisture content can cause the mold to break. On the other hand, the sand with high moisture content can cause saturation of steam in the mold. Sand grain shape and size likewise influence mold quality, just as the sand’s capacity to withstand high temperature (otherwise called obstinate quality). This can cause the mold to collapse when subjected to extreme pressure.

14. What's the Advantages of Sand Casting

As a manufacturer, why should I consider sand casting services? This is a big question that you may ask.

There are many benefits that you can gain from this essential service. Let’s look at some advantages of sand casting.

  • Can be used on a wide variety of metals

    Sand castings can be promptly produced in almost any ferrous or non-ferrous compound. Some other metal casting procedures will cause physical and structural damages to the metals. However, that isn’t normally the case with sand casting. If you have materials that are usually deemed as impossible to cast by other methods, then sand casting is the best option for them.

  • Versatile

    Sand casting is a versatile metal casting process. It can be used for both small scale and large scale applications.

    Is the method suited for only heavy metals? The answer is no. Sand casting can be used on both heavy and light metals.

    With sand casting, the size and the shape of the metal do not matter. All of them can be cast with maximum levels of efficiency. The method allows you to explore your design and creativity to the maximum.

  • Fast metal casting

    Sand casting has proven to be one of the fastest metal casting methods. It can cast large volumes of metals within a short time.

    As a manufacturer, you will enjoy numerous benefits due to the speed and efficiency of this method.

    For instance, you can easily set your production goals, knowing that there will be no delays that are caused by the sand casting method. Even with speed, sand casting does not compromise with quality.

  • Low cost of tooling

    Let’s say you only have a few metals to be cast, should you take it to the sand casting service company?

    While most metal casting methods are curated for large scale production, things are different with sand casting. It gives allowance for the low scale metal casting. You can do it with a minimum volume of the metals. On the other hand, sand casting can still fulfill your needs for large scale production.

15. Sand Casting Materials?

Like other metal processing techniques, not all metals are qualified to be processed by a particular method.

There are some techniques that can limit which metals to be processed and which ones cannot.

As we have already mentioned, sand casting is a versatile method that can be easily used on different types of metals.

The most common metals that can be processed through sand casting include cast iron, cast steel, aluminum alloys, and brass alloys.

All these alloys can be processed together with their respective alloys.

Since they have different casting temperatures, the casting service company has advanced equipment that can be used to change the temperature depending on the specifications of the metals.

16. What is the Cost of Sand Casting?

When looking for the best sand casting services, one of the issues that you cannot ignore is the cost factor. How much does it cost to have my metals sand cast?

It is obvious that the cost of sand casting is not fixed. It keeps varying depending on several parameters.

One of the factors is the material to be sand cast. Since different metals have their unique properties, you should not expect all of them to cost the same. Some are cheaper than others.

The volume or quantity of the material to be processed also matters. Metal casting large quantities of metal will cost you more than when you process small quantities.

However, you can still get an affordable metal casting service even with high volumes of metals. This is where the economy of scale plays its role.

The design, shape, and dimension of the material will also determine the cost of sand casting. Complex and sophisticated metal sand casting designs will cost more than just ordinary designs.

17. What Application is Sand Casting Used for?

Sand casting has a wide range of industrial applications in the modern world. Some of the most common areas in which this metal casting service is used include:

  • ransport industry which encompasses automobile and aerospace
  • Plant machinery and tools
  • Military and defense equipment and even arms
  • Electrical appliances for domestic and commercial
  • For pump and valve
  • Industrial hardware tools
And many other applications that we have not listed. You can also consult a reliable sand casting company in China to know whether your part or product can be sand cast.